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Josephine Woodberry profile picture
Josephine Woodberry
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Couldn’t be happier with the steel work Sunny and his team completed at my house. They are an experienced small team who take a lot of pride and care, plus they executed the work very efficiently. All the details were well considered and the end result was exactly as I wanted for a very fair price. Highly recommend!
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Ivan Lo profile picture
Ivan Lo
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Excellent work delivered from start to finish. The quality exceeded expectations, communication was clear and timely, and every detail was handled with care and professionalism. It’s rare to find this level of dedication and consistency. I would gladly work together again.
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Anthony Baggio profile picture
Anthony Baggio
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Went with a small job they were happy to help great price and service.
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chula Abey profile picture
chula Abey
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Thank you very much for helping us out of a jam. You guys are the best, no job too small just to help.
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Moustafa Sayegh profile picture
Moustafa Sayegh
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Fast and efficient service. Very reasonable pricing. Updated. New owners are just as good as previous. Went in with a busted trailer and they sorted it out in no time. Was in and out in under 30 minutes. Excellent work , they went above and beyond in getting this sorted for me. Very happy.
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haworthl profile picture
haworthl
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I wanted to install a cinema screen on the rooftop of my building and Sunny and his team were able to translate my loose sketches into reality with minimum fuss. Extremely professional, hardworking and incredibly thorough when it came to detail, it was a pleasure to watch them work. Fantastic crew and I would use them again in a heartbeat. Highly recommended.
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Mark Ferraro profile picture
Mark Ferraro
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Excellent work and great service
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Mikayla profile picture
Mikayla
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Timely and effective completion! Long-term cooperation!
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Joe Zhou profile picture
Joe Zhou
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The best steel specialist ever worked with. No matter commercial project, residencial project or fitting out project, Sunny will be your top choice.

Custom Aluminium Fabrication in Melbourne

Aluminium is a practical choice for custom fabrication because it is lightweight, durable, corrosion-resistant and easy to shape for different applications. With 10 years of industry experience, Sunny Welding Service provides custom aluminium fabrication in Melbourne for residential, commercial and industrial projects.

Our aluminium fabricators can work from technical drawings, building plans, sketches, measurements or physical samples. Whether you require a one-off prototype, a custom architectural feature, an equipment component or a larger production quantity, we can manage the project from fabrication and finishing through to delivery and installation.

Contact Sunny Welding Service on 0499 889 466 to discuss your project and request a free quote.

Complete Aluminium Fabrication Services

Sunny Welding Service provides a comprehensive range of aluminium fabrication services from our Thomastown workshop and at project sites across Melbourne. We can fabricate components in our workshop before delivering them to your site for installation. Mobile welding, on-site alterations and repair services are also available for projects that cannot be easily transported. For suitable projects requiring additional lifting and installation support, our team also has access to its own crane.

Our capabilities include:

Custom Aluminium Products We Fabricate

Our Melbourne aluminium fabricators can produce, repair or modify a wide range of custom products. Every project is assessed individually so that the materials, fabrication methods and finish can be matched to the intended application.

Our custom aluminium fabrication capabilities include:

  • Aluminium gates and fencing
  • Balustrades and handrails
  • Privacy and architectural screens
  • Frames, brackets, cleats and supports
  • Beams, columns, lintels and structural components
  • Stairs, platforms and walkways
  • Machine guards and equipment enclosures
  • Shopfitting frames, displays and fixtures
  • Aluminium racks and storage systems
  • Automotive and transport components
  • Custom sheet-metal products
  • One-off prototypes
  • Replacement components
  • Repairs and modifications

If the product you require is not listed, speak with our team. We can review your drawings, plans, sketches or samples and determine whether we can fabricate a solution that meets your specifications.

Why Choose Us for Aluminium Fabrication in Melbourne?

Selecting an experienced aluminium fabricator helps protect the quality, safety and long-term performance of your finished product. Sunny Welding Service combines technical fabrication capabilities with responsive local support.

Here is why Melbourne projects trust us to get the job done right:

10 Years of Industry Experience

Our team brings 10 years of aluminium fabrication experience to residential, commercial and industrial projects across Melbourne.

24/7 Mobile Welding Team

Our mobile welding team is available 24/7 for urgent aluminium welding, on-site repairs, modifications and installation requirements across Melbourne.

Qualified Welding Capability

Our team holds a 6G Arc Welding Certificate, demonstrating qualified welding capability and a commitment to professional fabrication practices.

5-year Workmanship Guarantee

Our aluminium fabrication work is supported by a five-year workmanship guarantee, giving customers additional confidence when choosing Sunny Welding Service. 

Product Liability Insurance

Projects completed by Sunny Welding Service are covered by product liability insurance, providing additional reassurance when engaging us for aluminium fabrication and installation. 

Aluminium Fabrication in Melbourne for Residential, Commercial and Industrial Projects

The versatility of aluminium makes it suitable for projects across many different industries. Sunny Welding Service works with homeowners, trades, businesses and organisations throughout Melbourne.

From Workshop Fabrication to On-Site Installation

Working from your plans and designs, Sunny Welding Service can complete your aluminium fabrication at our workshop. Our capabilities include cutting aluminium sheets, fabricating cleats and plates, drilling, painting, and completing arc, MIG and TIG welding for construction, building engineering and shopfitting projects.

Once the metalwork is ready, we can deliver it to your site and complete the installation in line with the agreed project specifications. We also provide on-site structural aluminium fabrication in Melbourne when required. For larger components or installations requiring lifting support, we have our own crane available. Our Melbourne aluminium fabricators manage each stage with accuracy, attention to detail and reliable workmanship.

Contact Sunny Welding Service

We provide aluminium fabrication across Melbourne:
Bayswater • Williamstown • Sunshine • Richmond • South Yarra • Toorak • Tullamarine • Brighton

Our Projects

structural steel fabrication

Structural Steel Fabrication Portfolio

See our previous projects in providing structural steel […]
store fitting

SHOP FITTING & ONSITE WELDING

Completed Projects – Sunny Welding Service professionally provides […]
metal gate

FENCES, GATES, STAIRS & METAL WORKS

Our metalworks projects cover fences, gates, stairs, and […]

Frequently asked questions 

What is Aluminium fabrication?

Aluminium fabrication is the process of transforming aluminium sheets, plates, tubes and profiles into finished products or components. Depending on the project, this can involve cutting, bending, forming, drilling, machining, welding, assembly and surface finishing.

What Aluminium Grades Do You Work With?

We work with aluminium alloys including 3003, 5005, 5052, 5083, 5251, 6060, 6061 and 6063. The right grade depends on the required strength, formability, weldability, corrosion resistance, finish and intended application.

Do You Use Australian-Made Aluminium?

Yes. Sunny Welding Service uses Australian-made aluminium in a variety of alloys, profiles and thicknesses. This allows our team to select suitable materials for different residential, commercial and industrial fabrication applications.

Can You Work From Drawings, Plans or Samples?

Yes. Our aluminium fabricators can work from technical drawings, building plans, sketches, measurements, photographs or physical samples. Contact us to discuss the information available for your project.

Can You Produce One-Off Aluminium Products?

Yes. We can fabricate one-off custom products and prototypes, as well as larger production quantities. Every project is quoted according to its materials, dimensions, complexity, finish and required quantity.

Do You Provide Mobile Aluminium Welding?

Yes. Sunny Welding Service provides mobile and on-site aluminium welding across Melbourne for suitable installations, repairs, alterations and modifications.

What Finishes Are Available?

Our available finishing options include powder coating, anodising, painting, polishing, brushed finishes and mill finish. We can help you select an appropriate finish for the product’s appearance, environment and intended use.

Can You Handle Large Aluminium Fabrication Projects?

Yes. We can accommodate projects of different sizes, from small custom components and repairs to larger commercial, industrial and production requirements. Send us your specifications so our team can assess the project properly.

What Are the Benefits of Choosing Aluminium for Fabrication?

Aluminium is widely used for custom metal fabrication because it is lightweight, corrosion-resistant, malleable, non-magnetic, recyclable and economical for many applications. It also has an attractive appearance and offers a strong strength-to-weight ratio.

Different elements can be added to aluminium to produce alloys with greater strength, corrosion resistance, formability or weldability. This versatility allows our Melbourne aluminium fabricators to create customised products for residential, commercial and industrial projects. Our team uses suitable equipment and fabrication techniques according to the aluminium grade, material thickness, product design and intended application.

How Much Does Aluminium Fabrication Cost?

The cost depends on the aluminium grade, profile, thickness, dimensions, design complexity, fabrication method, finish, quantity and installation requirements. Contact us with your drawings, measurements or project details for a tailored quote.

Connect with Melbourne Custom Aluminium Fabricators Today!

Contact Sunny Welding Service when you need custom aluminium fabrication for your upcoming project. We’ll handle your entire project from start to finish and provide you with professional aluminium fabrication services.